Waterproofing Project Case Study & Performance

📍 Location: Kaohsiung, Taiwan
🏠 Area: Rooftop balcony of a multi-story townhouse
📐 Size: Approximately 60 ping (≈ 198 m²)
📝 Project Overview:
This is an aging townhouse with a metal canopy already installed on the rooftop. During heavy wind and rain, water seeps through the rooftop floor into the indoor space below. To prevent further leakage, a rapid waterproofing solution was required for the rooftop flooring
 
🧰 Tools Used
  • Measuring tape ruler
  • Face masks / gloves
  • Broom / dustpan
  • Long-handled paint roller / squeegee / paintbrush
  • Blower (for fast dust removal)
 
🧪 Materials Selected
  • Primer: Single-component CPU-13-C-50B
  • Mid-coat: Single-component shock-resistant CPU-49-WP-19J
  • Topcoat: Single-component non-yellowing white CPU-49-TC-10B
 
Material Quantities (including buffer for loss and reinforcement):
Area Type Size Primer (1 coat) Intermediate (2 coats) Top Coat (1 coat)
Rooftop / Floor ~33 m2 10.0 kg 100.0 kg 20.0 kg
Rooftop / Floor ~165 m2 50.0 kg 500.0 kg 100.0 kg
Total ~ 198m2 60.0 kg 600.0 kg 120.0 kg
 
🧱 Construction Steps
  1. Measure the dimensions of the work area
  2. Select waterproofing materials and calculate required quantities
  3. Prepare tools and materials
  4. Day 1: Clean the surface thoroughly
  5. Day 1: Apply primer coat
  6. Day 1–2: Apply mid-coats (one coat each day)
  7. Day 3: Apply topcoat
  8. Perform water testing: splash and ponding tests to confirm waterproofing
 
Pre-Construction
Pre-Construction
Step 1: Inspect rooftop floor condition and measure the area
Step 1: Inspect rooftop floor condition and measure the area
Step 2: Calculate and purchase required materials
Step 2: Calculate and purchase required materials
Step 3: Prepare tools
  • Measuring tape ruler
  • Face masks / gloves
  • Broom / dustpan
  • Long-handled paint roller / squeegee / paintbrush
  • Blower for fast dust removal
Step 4 (Day 1): Cleaning & Surface Preparation
  • Surface must be clean and level, free of loose sand, oil stains, or cracks to ensure proper adhesion.
  • Moisture control: PU and polyurea coatings require low surface moisture for proper curing.
  • Use blower for efficient dust removal
Step 4 (Day 1): Cleaning & Surface Preparation
Step 4 (Day 1): Cleaning & Surface Preparation-2
Step 5 (Day 1): Apply Primer Coat with roller
Step 5 (Day 1): Apply Primer Coat with roller Step 5 (Day 1): Apply Primer Coat with roller-2
Step 5 (Day 1): Apply Primer Coat with roller-3 Step 5 (Day 1): Apply Primer Coat with roller-4
~ Wait for primer to dry ~
Step 6 (Day 1): Apply first mid-coat
  • After primer dries, apply first mid-coat using roller and squeegee.
Step 6 (Day 1): Apply first mid-coat
 
Step 6 (Day 1): Apply first mid-coat-2
Step 6 (Day 2): Apply second mid-coat
Step 6 (Day 2): Apply second mid-coat
Step 7 (Day 3): Apply Top Coat with roller
Step 7 (Day 3): Apply Top Coat with roller Step 7 (Day 3): Apply Top Coat with roller-2
Step 7 (Day 3): Apply Top Coat with roller-3 Step 7 (Day 3): Apply Top Coat with roller-4
Step 8: Water Testing & Completion
  • Conduct splash and ponding tests to confirm waterproofing effectiveness
Step 8: Water Testing & Completion Step 8: Water Testing & Completion-2
Step 8: Water Testing & Completion-3 Step 8: Water Testing & Completion-4
Before Construction
Before Construction
After (30 Days)
After (30 Days)
After (30 Days)-2

Link to TPUCO products & PU Knowledge:
Fast drying polyurethane coating:
https://www.taiwanpu.com/en/product/Fast-drying-polyurethane-coating
Q27:Key Steps for High-Quality Waterproofing
https://www.taiwanpu.com/en/about/Key-Steps-for-High-Quality-Waterproofing
Q28:How to Choose High-Quality Waterproofing Materials
https://www.taiwanpu.com/en/about/How-to-Choose-High-Quality-Waterproofing-Materials
Q29:CNS 8644: Safeguarding Waterproofing Quality
https://www.taiwanpu.com/en/about/CNS-8644-Safeguarding-Waterproofing-Quality
Q30:CNS 8644 Roofing & Balcony Waterproofing Guide
https://www.taiwanpu.com/en/about/CNS-8644-Roofing-and-Balcony-Waterproofing-Guide
Q31:TPUCO’s CNS 8644-Compliant Waterproof Coatings
https://www.taiwanpu.com/en/about/TPUCO-CNS-8644-Compliant-Waterproof-Coatings
Q32:Team or DIY? Choosing the Right Waterproofing Plan
https://www.taiwanpu.com/en/about/Team-or-DIY-Choosing-the-Right-Waterproofing-Plan
Q33: Why Waterproofing Needs Primer, Mid & Topcoat?
https://www.taiwanpu.com/en/about/Why-Waterproofing-Needs-Primer-Mid-Topcoat
Q34:Waterproofing Project Case Study & Performance Showcase
https://www.taiwanpu.com/en/about/Waterproofing-Project-Case-Study-and-Performance-Showcase
 
⚠️ This case study integrates internal experimental data, and real-world market performance. Results may vary depending on specific formulations and methods used by different manufacturers.
 
📞 Contact Us
If you have any questions or need premium waterproofing materials, feel free to reach out:
Phone: +886 2229 91666
Email: pu@taiwanpu.com